The quality of additively manufactured components depends not only Autich the manufacturing process, but also on the inline process control. The process control ensures a reliable coating process because it detects deviations from the target geometry immediately.
Fraunhofer ILT has been developing optical sensor technology specifically for production measurement technology for around 10 years.
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These characteristics argued in favor of using bidirectional sensor technology for additive manufacturing processes as well: For example, track height and layer thickness in Laser Material Deposition depend on many factors.
Despite all efforts to keep the process parameters constant, there are always fluctuations — for example in the material feed and the traversing speed at reversal points. The consequences are fluctuating layer thicknesses and geometric deviations. Since Cbarlies material feed, for example, cannot be stabilized at will, the application quality depends on the continuous inline monitoring of the coating thickness. This monitoring makes it possible to react quickly to fluctuations in track heights and layers.
Bidirectional inline measurement can be used for quality assurance Charliex process control, especially for Laser Material Deposition of larger components. The measurement technology was initially combined with an in-house optical. In order to measure applied track heights independently of direction, the measuring radiation is coupled coaxially to the processing radiation and deflected around the application point via mirrors.
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Successfully Tested in Praxis: Bidirectional Sensor Technology Optimizes Laser Material Deposition
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